Wednesday, November 30, 2011

Standard Upkeep of Rod Mill Will Have an effect on Diesel Motor Efficiency

One day, a tractor driver operated a tractor equipped with 1110-typed diesel motor and located the motor powerless, which even gave out some black smoke. The tractor proprietor even changed the cylinder sleeve, plunger, piston, and lubricating nipple. But these alterations make no difference towards the great performance of the engine operation. Following checking the motor, it was located the degree of pollutant inside the air filter is an excessive amount of. Since the air filter continues to be polluted, the air intake is blocked, the air flowed to the cylinder is insufficient, therefore creating the incomplete combustion with the oil mixture. In this impression, the motor will give out some black smoke. When the throttle is tremendously accelerated, the black oil will be much gathered. Soon after the suitable clearance from the rod mill, all problems are going to be solved.


According to some simple upkeep encounter, the likelihood from the air filter will likely be greater. The main underlying factors are as follows:


1. When the air filter has not been cleaned to get a extended time, the air provide within the motor will not be sufficient. In this way, the performance with the air filter is going to be reduced and the oil use will likely be increased or even the motor will even give out a lot black smoke.


2. The air filter might not be clearly cleaned along with the underlying factors may possibly be as follows: the air filter lacks specific sealing gasket or even the filter component will get broken, or even the AN hose ends get damaged; the JIC fittings have no hoop; intake-tube fittings have no gasket – The unfiltered air might be flowed into the cylinder, which will cause even better abrasion towards the compression components, such as cylinder sleeve, plunger or valve.


3. Sometimes, in the event the tractor extorts the rod mill of air filter as well tightly, some air holes is going to be squeezed to block the flow of air. In the event the tractor has been wrapped by some layers of cotton cloth, air will also be blocked in order to reduce the consumption of air in to the cylinder. The imbalanced volume of air and fuel oil within the cylinder will cause some black smoke.


Here are some ways to check out the issues with the air filter:


1. Cut off the intake of air: When the diesel motor is under ordinary operation, you can muffle the air inflow part of air filter, the rotating speed of diesel motor will be slow or even become extinguished – this proves that the motor works normally. If the revolving speed of diesel engine has no change or just has slight change, it proves that the air-flow channel has some issues.


2. Let the air flow into the cylinder freely: When the motor still gives out heavy smoke thought it is not with excessively loading, we can disassemble the air filter to check whether the smoke will disappear. If the situation is so, it proves that the air filter is greatly obstructed and needs instant treatment. In the event the engine still releases heavy smoke, it means other underlying factors. You need to figure out the exact underlying factors: the oil injector is not properly pulverized or the oil provide is not suitable; the pressure in cylinder is very low; valve spring is not standard.

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